intellimod? module dual-in-line intelligent power module 15 amperes/600 volts PS21964-4S powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 1 rev. 12/09 description: dip-ipms are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. use of 5th generation igbts, dip packaging, and application specific hvics allow the designer to reduce inverter size and overall design time. features: compact packages single power supply integrated hvics direct connection to cpu reduced r th applications: refrigerators air conditioners small servo motors small motor control ordering information: PS21964-4S is a 600v, 15 ampere short pin dip intelligent power module. outline drawing and circuit diagram dimensions inches millimeters a 1.500.02 38.00.5 b 0.940.02 24.00.5 c 0.14 3.5 d 1.40 35.56 e 0.570.02 14.40.5 f 0.740.02 18.90.5 g 1.150.02 29.20.5 h 0.14 3.5 j 0.13 3.3 k 0.016 0.4 l 0.060.02 1.50.05 m 0.031 0.8 n 1.390.019 35.00.3 o 0.070.008 1.7780.2 p 0.02 0.5 q 0.47 12.0 r 0.011 0.28 dimensions inches millimeters s 0.12 2.8 t 0.024 0.6 u 0.10.008 2.540.2 v 1.330.02 33.70.5 w 0.03 0.678 x 0.04 1.0 y 0.05 1.2 z 1.40 35.56 aa 0.220.02 5.50.5 ab 0.370.02 9.50.5 ac 0 ~ 5 0 ~ 5 ad 0.06 min. 1.5 min. ae 0.05 1.2 af 0.063 rad. 1.6 rad. ag 0.118 min. 3.0 min. ah 0.098 min. 2.5 min. hea tsink side hea tsink side d a b c e e g f v hj k k l m n op q r r t u p w w y aa ah ae af ad ac ab 25 24 23 22 21 20 19 18 11 v n 12 w n 13 v n1 14 f o 15 c in 6 v p 7 w p 8 v p1 9 v nc 10 u n 1 (v nc ) 2 v ufb 3 v vfb 4 v wfb 5 u p 21 w 22 v 23 u 24 p 25 nc 16 v nc 17 nc 18 n w 19 n v 20 n u terminal code x detail "a" detail "c" detail "b" detail "b" detail "a" detail "c" z 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ag s
PS21964-4S intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 2 rev. 12/09 absolute maximum ratings, t j = 25c unless otherwise specifed characteristics symbol PS21964-4S units power device junction temperature* t j -20 to 150 c storage temperature t stg -40 to 125 c case operating temperature (note 1) t c -20 to 100 c mounting torque, m3 mounting screws 6 in-lb module weight (typical) 10 grams heatsink flatness (note 2) -50 to 100 m self-protection supply voltage limit (short circuit protection capability)** v cc(prot.) 400 volts isolation voltage, ac 1 minute, 60hz sinusoidal, connection pins to heatsink plate v iso 1500 volts *the ma ximum junction temperature rating of the power chips integrated within the dip-ipm is 150c (@t c 100c). however, to ensure safe operation of the dip-ipm, the average junction temperature should be limited to t j(avg) 125c (@t c 100c). **v d = 13.5 ~ 16.5v, inverter part, t j = 125c, non-repetitive, less than 2s igbt inverter sector collector-emitter voltage v ces 600 volts each collector current, (t c = 25c) i c 15 amperes each peak collector current, (t c = 25c, less than 1ms) i cp 30 amperes supply voltage (applied between p - n) v cc 450 volts supply voltage, surge (applied between p - n) v cc(surge) 500 volts collector dissipation (t c = 25c, per 1 chip) p c 33.3 watts control sector supply voltage (applied between v p1 -v nc , v n1 -v nc ) v d 20 volts supply voltage (applied between v ufb -u, v vfb -v, v wfb -w) v db 20 volts input voltage (applied between u p , v p , w p -v nc , u n , v n , w n -v nc ) v in -0.5 ~ v d +0.5 volts fault output supply voltage (applied between f o -v nc ) v fo -0.5 ~ v d +0.5 volts fault output current (sink current at f o terminal) i fo 1 ma current sensing input voltage (applied between c in -v nc ) v sc -0.5 ~ v d +0.5 volts note 1 C t c measure point fwdi chip power terminals control terminals igbt chip hea tsink side t c point 1 1.6mm 3.0mm dip-ipm hea tsink mea surement point 4.6mm pla ce t o cont ac t a hea tsink hea tsink C + C + note 2 C flatness measurement position
PS21964-4S intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 3 rev. 12/09 electrical and mechanical characteristics, t j = 25c unless otherwise specifed characteristics symbol test conditions min. typ. max. units igbt inverter sector collector-emitter saturation voltage v ce(sat) v d = v db = 15v, i c = 15a, v in = 5v, t j = 25c 1.70 2.20 volts v d = v db = 15v, i c = 15a, v in = 5v, t j = 125c 1.80 2.30 volts diode forward voltage v ec -i c = 15a, v in = 0v 1.70 2.20 volts inductive load switching times t on 0.70 1.30 1.90 s t rr v cc = 300v, v d = v db = 15v, 0.30 s t c(on) i c = 15a, t j = 125c, 0.50 0.75 s t off v in = 0 ? 5v, inductive load, 1.60 2.20 s t c(off) 0.50 0.80 s collector cutoff current i ces v ce = v ces , t j = 25c 1.0 ma v ce = v ces , t j = 125c 10 ma control sector circuit current i d v in = 5v total of v p1 -v nc , v n1 -v nc 2.80 ma v d = v db = 15v v ufb -u, v vfb -v, v wfb -w 0.55 ma v in = 0v total of v p1 -v nc , v n1 -v nc 2.80 ma v ufb -u, v vfb -v, v wfb -w 0.55 ma fault output voltage v foh v sc = 0v, f o terminal pull-up to 5v by 10k 4.9 volts v fol v sc = 1v, i fo = 1ma 0.95 volts input current i in v in = 5v 0.70 1.00 1.50 ma short circuit trip level* v sc(ref) v d = 15v* 0.43 0.48 0.53 volts supply circuit under-voltage uv dbt trip level, t j 125c 10.0 12.0 volts uv dbr reset level, t j 125c 10.5 12.5 volts uv dt trip level, t j 125c 10.3 12.5 volts uv dr reset level, t j 125c 10.8 13.0 volts fault output pulse width** t fo 20 s on threshold voltage v th(on) applied between 2.1 2.6 volts off threshold voltage v th(off) u p , v p , w p -v nc, 0.8 1.3 volts on/off threshold hysteresis voltage v th(hys) u n , v n , w n -v nc 0.35 0.65 volts * short circuit protection is functioning only for the low-arms. please select the value of the external shunt resistor such that the s c trip level is less than 1.7 times the current rating. **fault signal is asserted only for a u v or s c condition on the low side. on a s c fault the f o duration will be 20sec. on a u v condition the fault signal will be asserted as long as the u v condition exists or for 20sec, whichever is longer.
PS21964-4S intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 4 rev. 12/09 thermal characteristics characteristic symbol condition min. typ. max. units junction to case r th(j-c)q inverter igbt (per 1/6 module) 3.0 c/watt r th(j-c)d inverter fwdi (per 1/6 module) 3.9 c/watt recommended conditions for use characteristic symbol condition min. typ. value units supply voltage v cc applied between p-n terminals 0 300 400 volts control supply voltage v d applied between v p1 -v nc , v n1 -v nc 13.5 15.0 16.5 volts v db applied between v ufb -u, 13.0 15.0 18.5 volts v vfb -v, v wfb -w control supply variation dv d , dv db -1 1 v/s arm shoot-through blocking time t dead for each input signal, t c 100c 1.5 s allowable minimum input p win(on) 0.5 s pulse width* p win(off) 0.5 s v nc voltage variation v nc between v nc -n (including surge) -5.0 5.0 volts *dip-ipm might not make response or work properly if the input signal pulse width is less than the recommended minimum value.
PS21964-4S intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 5 rev. 12/09 application circuit
PS21964-4S intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 6 rev. 12/09 protection function timing diagrams a1 a4 a5 a2 sc a7 a3 set reset cr circui t time cont ains dela y sc reference vo lt ag e a6 a8 lower-arms contr ol input pr o tection circui t s tat e internal igbt g at e output current i c sens e v ol ta g e o f th e shun t r es ist or fa ul t output f o shor t-cir cuit p ro t ection (lo wer -ar ms onl y with the e xt er nal shunt r esist or and cr f ilte r) b1 b4 b5 b2 uv dt b7 b3 set reset reset uv dr b6 contr ol input pr ot ec ti on circui t s ta te contro l s up pl y vo lt ag e v d output current i c fa ul t output f o under -v oltage p ro t ection (lo wer -side , uv d ) a1: nor mal operation C igbt tur n on and conducting curr ent. a2: s hor t-cir cuit curr ent det ect ed (sc tr igger). a3: igbt g at e har d int err upt ed. a4: igbt tur n of f. a5: f o output with a f ix ed pulse width of t fo(min) = 20s . a6: input l C igbt of f. a7: input h C igbt on is b locked dur ing the f o output per iod. a8: igbt st ay s in of f stat e. b1: c ontr ol suppl y v oltage r ise C af t er the v oltage le v el r eaches uv dr , the dr iv e cir cuit begins t o wor k at the r ising edge of the ne xt input signal. b2 : nor mal operation C igbt tur n on and conducting curr ent. b3: under -v oltage tr ip (uv dt ). b4: igbt tur n of f r eg ar dless of the contr ol input le v el. b5: f o output dur ing under -v oltage per iod, how ev er , the minimum pulse width is 20s . b6: under -v oltage r eset (uv dr ). b7: nor mal operation C igbt tur n on and conducting curr ent.
PS21964-4S intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 7 rev. 12/09 protection function timing diagrams c1 c4 c5 c2 uv dt c6 c3 set reset reset high level (no f au l t output) uv dbr contr ol input pr o tection circui t s tat e contr ol suppl y vo lta ge v db output current i c fa ul t output f o under -v oltage p ro t ection (upper -side , uv db ) c1: c ontr ol suppl y v oltage r ises C af t er the v oltage le v el r eaches uv dbr , the dri v e cir cuit begins t o wor k at the r ising edge of the ne xt input signal. c2: nor mal operation C igbt tur n on and conducting curr ent. c3: under -v oltage tr ip (uv dbt ). c4: igbt st ay s of f r eg ar dless of the contr ol input le v el, b ut ther e is no f o signal output. c5: under -v oltage r eset (uv dr ). c6: nor mal operation C igbt tur n on and conducting curr ent. typical interface circuit wiring method around shunt resistor v nc nw nv nu dip -ipm wi r ing inductance should be less than 1 0nh. (equiv alent t o the inductance of a copper pat te r n with length = 1 7mm, width = 3mm, and thic kness = 1 00 m.) shunt r esist or s please mak e the connection of shunt r esist or close t o v nc t er minal. u p , v p , w p , u n , v n , w n mcu 5v line 10 k 3.3k (min) f o v nc (l ogic) dip -ipm no te: rc coupling at each input (par ts sho wn dot te d) ma y change depending on the pwm contr ol scheme used in the application and the wir ing impedance of the pr int ed cir cuit boar d. the dip -ipm input signal section int egrat es a 3.3k (min) pull-do wn r esist or . t her ef or e , when using an e xt er nal f ilte r ing r esist or , car e must be tak en t o satisfy the tur n-on thr eshold v oltage r equir ement.
PS21964-4S intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 8 rev. 12/09 collect or current , -i c , (amperes) reverse reco ver y current , i rr , (amperes) reverse recovery time, t rr , (ns) 10 0 10 2 10 1 10 0 10 2 10 1 collector current, -i c , (amperes) reverse recovery characteristics (typical - inverter part n-side) emitter-collector voltage, v ec , (volts) collector current, -i c , (amperes) free-wheel diode forward characteristics (typical - inverter part) 35 10 5 15 25 20 30 0 reverse recovery characteristics (typical - inverter part n-side) 0 2.5 1.0 1.5 2.0 0.5 10 3 10 2 10 1 10 2 10 1 10 0 v d = 15v t j = 25c t j = 125c collect or current , -i c , (amperes) reverse reco ver y current , i rr , (amperes) 10 0 10 2 10 1 reverse recovery characteristics (typical - inverter part p-side) 10 2 10 1 10 0 reverse recovery time, t rr , (ns) 10 0 10 2 10 1 collector current, -i c , (amperes) reverse recovery characteristics (typical - inverter part p-side) 10 3 10 2 10 1 collector current, i c , (amperes) switching loss, p sw(on) , (mj/pulse) 10 0 10 2 10 1 switching loss (on) vs. collector current (typical - inverter part n-side) 10 1 10 0 10 -1 v cc = 300v v cin = 0 ? 5v v d = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = v db = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = v db = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = 15v t j = 25c t j = 125c inductive load collector-emitter saturation voltage, v ce(sat) , (volts) collector current, i c , (amperes) output characteristics (typical - inverter part) collector-emitter saturation voltage, v ce(sat) , (volts) collector-emitter saturation voltage characteristics (typical - inverter part) 2.5 0.5 0 1. 5 3.0 2.0 1. 0 10 5 15 20 30 0 35 25 1. 4 1. 8 1. 6 1. 0 1. 2 2.0 0 2.5 1.5 2.0 1.0 0.5 supply voltage, v d , (volts) 13 16 17 15 14 02 5 10 51 52 0 collector-emitter voltage, v ce(sat) , (volts) collector-current, i c , (amperes) 0.8 collector-emitter saturation voltage vs. supply voltage characteristics (typical - inverter part) i c = 15a i c = 10a i c = 5a t j = 25c t j = 125c v d = 16.5v 13.5 t j = 25c v d = 15v t j = 25c t j = 125c 15
PS21964-4S intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 9 rev. 12/09 10 0 10 2 10 1 10 2 collector current, i c , (amperes) switching time, t on , (ns) switching time (on) vs. collector current (typical - inverter part n-side) 10 3 10 4 10 0 10 2 10 1 10 2 collector current, i c , (amperes) switching time, t on , (ns) switching time (on) vs. collector current (typical - inverter part p-side) 10 3 10 4 10 0 10 2 10 1 10 2 collector current, i c , (amperes) switching time, t off , (ns) switching time (off) vs. collector current (typical - inverter part p-side) 10 3 10 4 10 0 10 2 10 1 10 1 collector current, i c , (amperes) switching time, t c(on) , (ns) switching time (on) vs. collector current (typical - inverter part n-side) 10 2 10 3 10 0 10 2 10 1 10 1 collector current, i c , (amperes) switching time, t c(off) , (ns) switching time (off) vs. collector current (typical - inverter part n-side) 10 2 10 3 10 0 10 2 10 1 10 2 collector current, i c , (amperes) switching time, t off , (ns) switching time (off) vs. collector current (typical - inverter part n-side) 10 3 10 4 v cc = 300v v cin = 0 ? 5v v d = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = v db = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = v db = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = 15v t j = 25c t j = 125c inductive load collector current, i c , (amperes) switching loss, p sw(off) , (mj/pulse) 10 2 10 1 switching loss (off) vs. collector current (typical - inverter part n-side) 10 1 10 0 10 -1 10 0 collector current, i c , (amperes) switching loss, p sw(on) , (mj/pulse) 10 2 switching loss (on) vs. collector current (typical - inverter part p-side) 10 1 10 0 10 -1 10 0 10 1 collector current, i c , (amperes) switching loss, p sw(off) , (mj/pulse) 10 2 10 1 switching loss (off) vs. collector current (typical - inverter part p-side) 10 1 10 0 10 -1 10 0 v cc = 300v v cin = 0 ? 5v v d = v db = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = v db = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = 15v t j = 25c t j = 125c inductive load
PS21964-4S intellimod? module dual-in-line intelligent power module 15 amperes/600 volts powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 10 rev. 12/09 10 0 10 2 10 1 collector current, i c , (amperes) switching time, t c(on) , (ns) switching time (on) vs. collector current (typical - inverter part p-side) 10 2 10 3 10 0 10 2 10 1 10 1 10 1 collector current, i c , (amperes) switching time, t c(off) , (ns) switching time (off) vs. collector current (typical - inverter part p-side) 10 2 10 3 v cc = 300v v cin = 0 ? 5v v d = v db = 15v t j = 25c t j = 125c inductive load v cc = 300v v cin = 0 ? 5v v d = v db = 15v t j = 25c t j = 125c inductive load
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